2016年4月27日星期三

Teach you how to check the spark plugs Buell Lightning XB12S

Check spark plugs:


  • Replace every 10,000 mile (16,000 km) service interval.
  • Use only Harley-Davidson 10R12A spark plugs.

1. Remove left side air scoop to access front cylinder spark
plug. See2.38 AIR SCOOPS.

2. Disconnect spark plug wire from front spark plug.
3. Using a 5/8 in. box end wrench and 5/8 in. spark plug socket, remove front spark plug.
4. Remove seat. See2.43 SEAT.
5. Remove air cleaner assembly. See2.37 INTAKE COVER ASSEMBLY/4.44 AIR CLEANER ASSEMBLY.
6. Disconnect spark plug wire from rear spark plug (use automotive spark plug boot remover/installer if required).
7. Using a 5/8 in. wobble socket and 12 in. extension, remove rear spark plug.
8. SeeFigure 1-37.Compare your observations of the plug deposits with the descriptions provided below.

a. A wet, black and shiny deposit on plug base, electrodes and ceramic insulator tip indicates an oil fouled plug. The condition may be caused by one or more of the following: worn pistons, worn piston rings, worn valves, worn valve guides, worn valve seals, a weak battery or a faulty ignition system.

b.A dry, fluffy or sooty black deposit indicates an airfuel mixture that is too rich and/or engine idling for excessive periods.

c. A light brown, glassy deposit indicates an overheated plug. This condition may be accompanied by cracks in the insulator or by erosion of the electrodes and is caused by an air-fuel mixture that is too lean, a hot-running engine, valves not seating or improper ignition timing. The glassy deposit on the spark plug is a conductor when hot and may cause high-speed misfiring. A plug with eroded electrodes, heavy deposits or a cracked insulator must be replaced.

d. A plug with a white, yellow, tan or rusty brown powdery deposit indicates balanced combustion. Clean off spark plug deposits at regular intervals

2016年4月26日星期二

Crown Forklift RT3010 Electrical Components

Electrical Components

Transmitter (MMI,MMA,PT) 
The transmitter is manually activated via a cam switch. It comprises the switches (MMI and MMA) which indicate forward and reverse travel and a potentiometer (PT) which governs the travel speed.

Fast / Slow Switch (HES) 
The Fast / Slow switch is activated via a toggle switch (rabbit / tortoise & rabbit symbols) on the instrument panel. High and low speeds can be selected via the switch signal to the traction controller.

Safety Pedal (PCT) 
The safety pedal (PCT) activates the brakes via the control system. The brake is released and at the same time power supply is released to the drive motor (M1) via the input (A5) of the traction controller. When the safety pedal is released the input (A5) of the traction controller is de-energised. The traction controller cuts out the power supply to the drive motor and the spring-loaded brake. The brake magnet is disengaged and the truck brakes. Trucks with Electrical Power Steering: The safety pedal (PCT) applies the brake via the EPSDC steering control system. The brake is released and at the same time power supply is released to the drive motor (M1) via the input (A5) of the traction controller. When the safety pedal is released the input (A5) of the traction controller is de-energised. The traction controller cuts out the power supply to the drive motor and the spring-loaded brake. The brake magnet is disengaged and the truck brakes. 

Lift / Lower Switch (PCS, PCD) 
The lift (PCS) and lower (PCD) switches are both manually activated via a press button in the instrument panel. The Lift (PCS) switch activates the auxiliary relay (RLS), the lift limit switch (MFF) as well as the pump contactor (K3) and the “Lift” solenoid via the control system. The pump motor (M2) starts up.The Lower switch (PCD) activates the “Lower” solenoid via the auxiliary relay (RLD). The pump contactor (K4) simultaneously opens via the control system while the pump motor (M2) is inactive.

Lift Limit Switch (MFF)
The limit switch (MFF) interrupts the auxiliary relay (RLS) power circuit when the preset maximum height is reached. Consequently the control system cuts out the pump contactor and the pump motor is inactive.

Pressure Switch (PS) 
The pressure switch is applied, when the load raised exceeds 500 kg, due to the rise in pressure in the hydraulic system. The second brake level is then made available.

Horn Switch (PCX) 
The buzzer sounds when this switch is pressed. 

Horn (CX)
The horn is located in the truck’s engine compartment. 

Key Switch (QC) 
The key switch activates the traction controller (input A2). 
Seat Height Adjustment Switch (PSDS) 
The commutator changes the polarity of the power supply (positive from A5 output of traction contoller) of the variable displacement motor (M5) depending on its position. A spindle drive adjusts the seat backrest accordingly. 

Steering Angle-Dependent Speed Reduction Microswitch
This microswitch senses an angle on the traction motor fitted with rotation bearings. If the steering angle is greater than 10 degrees, the ramp opens the switch. Input C3 of the traction controller falls to 0 volts and the control system reduces the max. travel speed. This is a safety function to avoid excessive curve speeds.

Seat Height Adjustment Limit Switch (MF)
This microswitch senses a cam switch on the spindle of the seat variable displacement motor.

Fans (VNT) 
Both fans supply air from the motor compartment to cool the drive components. Both receive positive voltage supply from output A5 of the traction controller.


Brake (FE) 
The two-stage electromagnetic brake is spring-loaded and applies when the truck is de-energised (parking brake). In travel mode the brake only applies when the safety pedal (PCT) opens or the emergency stop switch is pressed.

Emergency Disconnect Switch (PE) 
Pressing the Emergency Disconnect Switch interrupts the voltage supply to input (A2) of the traction controller. This activates the contactors (K3) and (K4), the traction motor and the lift motor remain inactive, the springloaded brake (FE) is de-energised and brakes the truck


Fuses (F1, F2, FA) 
The entire drive current circuit is protected by fuse F1 while the lift current circuit is controlled by fuse F2. The fine fuse (FA) protects the control circuit.

Traction Motor (M1) 
The traction motor is a separately excited DC motor and is governed by the traction controlled.


Pump Motor (M2) 

This is a DC motor. The contactor (K3) applies positive power supply for the pump motor (M2) when a lift request is received.









2016年4月23日星期六

Ignition Theory of Operation -Kawasaki FH451VFH680V

Mounted to the periphery of a flywheel are a pair of magnetic poles (south leading in clockwise rotation), generated by a permanent magnet. By rotating the flywheel (magnetic poles) clockwise past the ignition module on a laminated core group, a voltage is generated in the primary winding (L1). This generates a small bias current to flow through the control resistor (R1) to the base of the transistor (Q1). This base drive causes the transistor to conduct (turns on) completing the primary circuit. Current flows from the high side of the primary winding through the transistor (collector to emitter) to ground. The trigger sensor (TS1) senses the optimum time (peak current) to remove the base drive from the transistor (Q1). This abrupt “turning off” of the transistor causes an interruption in current flow which allows its associated flux collapse, and several hundred volts is induced through the primary winding (L1) inducing a very large voltage in the secondary winding (L2). When the secondary voltage reaches several thousand volts, the spark plug (SP) gap is ionized and ignition occurs. The placement of the trigger sensor internal to the ignition insures the constant timing over speed and temperature and prevents counterclockwise operation. The diode (D1) in the ignition shut off circuit blocks the inadvertent application of the battery voltage, protecting the internal components of the ignition. With the stop switch (SW) in the closed position, the primary voltage is routed to ground, preventing the ignition operation.

2016年4月6日星期三

Toyota Engine 1AZ-FSE Repair Manual

ask:

I have paied and downloaded service manual for Toyota RAV4 2006. When I extracted files, I have discovered that in manual is not included engine which I have, all other komponents are OK.  I was wondering can I get also manual for 1AZ-FE engine which I have? 



Toyota Engine 1AZ-FSE Repair Manual

Title: Toyota Engine 1AZ-FSE Repair Manual
Language: English
Size: 7.13 Mb
Format: PDFFactory Service Repair Manual Covers: 
01_FOREWORD.pdf02_CAUTION.pdf03_INDEX.pdf04_INTRODUCTION.pdf05_PREPARATION.pdf06_SERVICE_SPECIFICATIONS.pdf07_DIAGNOSTICS.pdf08_ENGINE_MECHANICAL.pdf09_EMISSION_CONTROL.pdf10_ELECTRONIC_FUEL_INJECTION.pdf11_COOLING.pdf12_LUBRICATION.pdf13_IGNITION.pdf14_STARTING.pdf15_CHARGING.pdf16_ALPHABETICAL_INDEX.pdf

2016年4月5日星期二

STIHL 017-018 FUEL SYSTEM Routine Repair Guide

STIHL 017-018 FUEL SYSTEM Routine Maintenance Guide
Dirty and clogged air filters reduce engine power, increase fuel consumption and make starting more difficult.
Air Filter
The air filter should always be cleaned when engine power begins to drop off.
– Remove the shroud
– Clean away any loose dirt from around the filter
Remove the filter element
• Remove the filter element
– Wash the filter element in a fresh, non-flammable cleaning solution (e.g. warm soapy water) and, if possible, blow out with compressed air. Soften encrusted dirt by soaking the parts in cleaning solution.
Note: If filter is damaged, install new part immediately
Reassemble in the reverse sequence.
Filter Housing
Filter Housing
– Remove the shroud
• Unscrew the mounting nuts.
Pull away the filter housing
• Pull away the filter housing.
– Inspect the filter element
Install in the reverse sequence.
Note: Tighten mounting nuts to 3.5 Nm (2.6 lbf.ft).
Carburetor Leakage Testing
The carburetor can be tested for leaks with the carburetor and crankcase tester.
– Remove the shroud
Pull fuel hose off carburetor
Pull fuel hose off carburetor elbow connector.
Push the fuel line (1) onto the
Removing and Installing
Use fuel line (1) with nipple (2)
• Use fuel line (1) with nipple (2) as adapter to make connection between tester and carburetor elbow connector.
• Push the nipple into the tester’s pressure hose (4).
• Close the vent screw (5) on the rubber bulb (6) and pump air into the carburetor until the pressure gauge shows a reading of approx. 0.4 bar (5.8 psi).
If this pressure remains constant, the carburetor is airtight. However, if it drops, there are two possible causes:
1. The inlet needle is not sealing (foreign matter in valve seat or sealing cone of inlet needle is damaged or inlet control lever
sticking).
2. The metering diaphragm is damaged.
In either case the carburetor must be removed and serviced
– After completing test, open the vent screw and pull the fuel line off the elbow connector.
– Push the fuel hose onto the carburetor elbow connector.
– Fit the shroud
Remove the switch shaft
– Remove the switch shaft
• Pull the fuel hose off carburetor elbow connector.
Disconnect the throttle rod from
Disconnect the throttle rod from the throttle shaft.
Pull the carburetor off the mounting
• Pull the carburetor off the mounting studs.
Install in the reverse sequence.
Before installing carburetor
Note: Before installing carburetor, check that sleeve is in position in manifold.
Carburetor Adjustment
The carburetor is equipped with a fixed jet in place of the high speed adjusting screw (H screw).
Maximum engine speed is permanently set and cannot be adjusted. Only the engine idle speed can be adjusted within fine limits.
The carburetor guarantees an optimum fuel-air mixture in all operating conditions.
Standard setting
Standard setting
If the carburetor has to be adjusted from scratch, first carry out the standard setting.
Carefully screw down the low speed adjusting screw (L) until it is hard against its seat. Then open it one full turn counterclockwise.
– Check chain tension.
– Check air filter and clean if necessary.
– Start the saw – warm up the engine.
– Adjust idle speed correctly (chain must not rotate).
Adjusting idle speed
It is usually necessary to change the setting of the idle speed screw (LA) after every correction to the low speed adjusting screw (L).
Note: Turn screws very slowly and carefully – even slight adjustments produce a noticeable change in engine running behavior.
Engine stops while idling – Check standard setting.
Turn idle speed stop screw (LA) clockwise until the chain begins to run – then turn it back one quarter turn.
Chain runs while engine is idling – Check standard setting.
Turn the idle speed stop screw (LA) counterclockwise until the chain stops running – and then turn it about another half turn in the same direction.
Erratic idling behavior, poor acceleration – even though low speed adjusting screw is one turn open
Idle setting too lean. Turn the low speed adjusting screw (L) counterclockwise until the engine runs and accelerates smoothly.
The diaphragm pump draws fuel out of the tank and into the carburetor via the fuel hose. Any impurities mixed with the fuel are retained by the pickup body (filter). The fine pores of the filter eventually become clogged with minute particles of dirt. This restricts the passage of fuel and results in fuel starvation.
Important: In the event of trouble with the fuel supply system, always check the fuel tank and the pickup body first. Clean the fuel tank if necessary.
Cleaning the fuel tank
• Unscrew the filler cap and drain the tank.
– Pour a small amount of cleangasoline into the tank.
– Close the tank and shake the saw vigorously.
– Open the tank again and drain it.
Note: Dispose of old fuel at approved disposal site.
Pickup body
Pickup body
• Use the assembly hook (1) to pull the pickup body out of the fuel tank.
Note: Do not stretch the fuel hose while removing it.
Pull the pickup body off the fuel
• Pull the pickup body off the fuel hose.
– Fit a new pickup body.
Reassemble in the reverse sequence.
Correct operation of the carburetor is only possible if atmospheric pressure and internal fuel tank pressure are equal at all times. This is ensured by the tank vent.
Important: In the event of trouble with the carburetor or the fuel supply system, always check and clean the tank vent.
Equalization of pressure from the
Note: Valve opening must be clean.
Equalization of pressure from the
Equalization of pressure from the inside outwards takes place passed the sides of the valve.
Remove the fan housing
– Remove the fan housing
– Drain the fuel tank.
• Pull fuel hose off carburetor elbow connector.
Pull the fuel tank out of the
Pull the fuel tank out of the engine housing.
Remove the fuel hose (1) and
Remove the fuel hose (1) and valve (2).
Reassemble in the reverse sequence.
When pushing the fuel tank
Note: When pushing the fuel tank into position, route the fuel hose between the straps on the engine housing (see illustration).
Remove the fuel tank
– Remove the fuel tank
• Use assembly hook (1) to pull the pickup body out of the tank.
Pull the pickup body off the fuel
Pry the grommet out of the tank
Pull the grommet off the fuel
• Pull the grommet off the fuel hose.
Reassemble in the reverse sequence.
Note: Coat the grommet with a little oil to simplify installation.
Back to Contents

Acura Legend ELECTRICAL Five-Step Troubleshooting

Honda Acura Legend ELECTRICAL Five-Step Troubleshooting 
  1. Verify The Complaint
    Turn on all the components in the problem circuit to check the accuracy of the customer complaint. Note the symptoms. Do not begin disassembly or testing until you have narrowed down the problem area.
  2. Analyze The Schematic
    Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by tracing the current paths from the power feed through the circuit components to ground. If several circuits fail at the same time, the fuse or ground is a likely cause.
    Based on the symptoms and your understanding of the circuit operation, identify one or more possi- ble causes of the problem
  3. Isolate The Problem By Testing The Circuit
    Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple pro- cedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to make tests at points that are easily accessible.
  4. Fix The Problem
    Once the specific problem is identified, make the repair. Be sure to use proper tools and safe pro- cedures.
  5. Make Sure The Circuit Works
    Turn on all components in the repaired circuit in all modes to make sure you’ve fixed the entire prob- lem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure no new problems turn up and the original problem does not recur.
Back to Contents

Acura Legend Steering Lock Replacement

Acura Legend Electrical  Steering Lock Replacement
SRS wire harness is routed near the steering lock assembly
All SRS wire harness and connectors are colored yellow. Do not electrical test equipment on these circuit. CAUTION: Be careful not to damage SRS wire harness when servicing the steering lock.
Steering Lock Replacement
1. Remove the steering column covers.
2. Center punch each of the 2 shear bolts and drill their heads off with a 311 6 in. drill bit.
CAUTION: Do not damage the switch body when removing the shear bolt heads.
3. Remove the shear bolts from the switch body.
Remove the shear bolts from the switch body.
4.Install the new ignition switch without the key inserted.
5. Loosely tighten the new shear bolts.
NOTE: Make sure the projection on the ignition switch is aligned with the hole in the steering column.
6. Insert the ignition key and check for proper operation of the steering wheel lock and that the ignition  key turns freely.
7. Tighten the shear bolts until the hex heads twist off
TWIST-O6F PORTION
Back to Contents

Honda BF75A/BF90A THROHLE CABLE ADJUSTMENT

THROHLE CABLE ADJUSTMENT
Honda BF75A BF90A THROHLE CABLE ADJUSTMENT
1) Measure the length of the throttle cable connection part at the open side and close side of the throttle arm side. It should be 14 mm (0.5 in) from the threaded end to the lock nut end at the open side, while it should be 16 mm (0.6 in) at the close side as shown.
2) If the measurement is outside the specification, adjust by loosening the adjusting nut at the open or close side.
3) Measure the length of the throttle cable connection part at the open side and close side of the throttle cam side. It should be 34 mm (1.3 in) at the open side and 25 mm (1.0 in) at the close side.
4) If the measurement is outside the specification, adjust by loosening the adjusting nut at the open or close side.
5) Move the remote control lever to the “F” (Forward) fully open position (Remote control type).
Move the throttle grip to the fully open position (Tiller handle type).
NOTE:
If it is  hard to  move the  remote control  lever to the  “F”
(Forward)  position  with  the  engine stopped,  move the
lever while turning the  propeller or propeller shaft.
Do  not  move  the  remote  control  lever  with  force  or
damage to the gearshift system can  result.
Honda BF75A BF90A THROHLE CABLE ADJUSTMENT
6) Check whether the throttle arm is in contact with the fully open position stopper this time. If it is not, adjust as follows.

7)    To adjust:

Remote control type:  Move the  remote control  lever to the
“N”  (Neutral)  position.
Tiller handle type:  Move the throttle grip to the fully closed
position.

8)    Loosen the shift pivot lock nut,  and  remove the 6  mm  lock
pin and 6 mm washer from the shift pivot.
Disconnect the shift pivot from the throttle  arm  and adjust
by turning the shift pivot.
Honda BF75A BF90A THROHLE CABLE ADJUSTMENT
9)    Set the shift pivot on the throttle arm, and move the remote
control  lever or throttle grip to the fully open  position.
The throttle  arm  should  be  in  contact with  the  fully open
position stopper.
Move the  remote  control  lever to  “N”  (Neutral)  position
(Remote  control  type)  or throttle  grip  to  the  fully  closed
position  (Tiller handle type), and tighten the shift pivot lock
nut.  (See P.16-3 for shift pivot installation  position.)
10)  Check the clearance  between  the  carburetor throttle  lever
and carburetor fully open  position  stopper with the throttle
arm in contact with the fully open  position stopper. It should
be  1  mm (0.04 in) or less. Adjust, if the clearance is not 1  mm
(0.04 in) or less.
11) To  adjust:
Remote control type:  Move the  remote control  lever to  “N”
(Neutral)  position.
Tiller  handle  type:  Move  the  throttle  grip  to  fully  closed
position.
12)  Loosen the adjusting  nuts at the open side and close side of
the throttle cable.
Move the  remote control  lever  or throttle  grip to  the  fully
open  position.
Honda BF75A BF90A THROHLE CABLE ADJUSTMENT
13)  Adjust the  clearance  between the carburetor throttle  lever
and carburetor fully open  position stopper to  1  mm  (0.04 in)

or less  by turning the adjusting  nut at the open  side of the
throttle cable.

14)  Remote control type: Return the remote control  lever to “N”
(Neutral)  position.
Tiller handle type:  Return the throttle grip to the fully closed
position.

15)  Check whether the two throttle cam  alignment  marks align
with the center of the throttle cam  roller.

If they do  not align,  adjust  by turning  the  adjusting  nut at
the close side of the throttle cable.
16) After adjustment, tighten the adjusting nuts at the open side
and close side of the throttle cable securely.
Honda BF75A/BF90A Repair manual